Custom Extruder Barrels
Custom Extruder Barrels
Twin-Screw Extruder Barrels
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Twin-Screw Extruder Barrels

  • Length: 1D–12D
  • Inner Diameter: 20–400 mm
  • Compatible Models: Ø18–Ø400

The extruder barrel is a critical component of the twin-screw extruder's processing portion. It is constructed as a modular body with a precision-machined inner bore, which creates a high-accuracy working chamber that collaborates with the various screw functional stages to convey, melt, mix, react, and generate pressure.

The screw barrel, which serves as the outer load-bearing structure of the extruder screw system, is subjected to sustained high temperature, high pressure, high shear, and abrasive wear. Consequently, it must exhibit reliable wear resistance, mechanical strength, and thermal management. The screw barrel maintains a consistent temperature field by means of precise heating and cooling control, which ensures dependable processing conditions for a variety of material systems.

The wear and corrosion resistance of Lesun extruder barrels is enhanced by the use of high-performance wear-resistant liner materials, including nickel-based alloys and tungsten-carbide composites, in conjunction with advanced surface-strengthening processes, such as laser cladding. They provide straight-bore and spiral cooling channels to ensure efficient and stable temperature control, and they support a variety of heating methods, including cast copper, cast aluminium, and heating rods.

Lesun extruder barrels are constructed with a modular design that accommodates a variety of connection structures and length configurations ranging from 1D to 12D. They can be combined in a flexible manner to accommodate each process stage and are compatible with the most common twin-screw extruder platforms worldwide, ensuring fast installation and high-precision replacement.

Various Types of Extruder Barrels

Technical Specifications
  • Inner Diameter: 20–400 mm
  • Length: 1D–12D
  • Compatible Models: Ø18–Ø400
  • Body Material: N00/CK45/A42/Stainless
  • Liner Material: D11/W6/ H6+/H26
  • Liner Process: Solid sleeve/ sintering process/ laser cladding process
  • “∞” Hole: Cylindricity ≤0.02 mm
  • Position: ≤0.04mm
  • Pressure Rating: ≤50MPa
  • Operating Temperature: 0°C to 450°C
  • Heating Method: Cast copper or aluminum heaters/ heating rods/ electromagnetic induction heating
  • Cooling Method: Water-cooled/ air-cooled/ oil-cooled
  • Connection Method: Standard flange connection/clamp-type connection
Material System

Lesun offers more than 10 barrel body-and-liner material combinations, matched to glass-fiber-reinforced, high-filler, flame-retardant, and corrosive conditions to extend equipment service life.

Material Grade Comparison Table
Material Grade Comparison Table
Product Code Material Process
Screw Barrel CK45 Carbon Structural Steel Through Hardened
N00 Nitriding Steel Surface Hardened
S30 Austenitic Stainless Steel Solid-solution
A42 Alloy Structural Steel Through Hardened
Liner N00 Nitriding Steel Surface Hardened
W6 High Speed Tool Steel Through Hardened
D11 Cold Work Tool Steel Through Hardened
H26 PM Steel HIP
H10 PM Steel HIP
H6+ Nickel-bonded Tungsten Carbide Laser cladding / sintering

Why Lesun Extruder Barrels

Optimized Thermal Management

Multiple heating and cooling structures, with a custom cooling-channel design for more precise temperature control and stable heat distribution, thereby enhancing processing stability.

Modular Design for Reduced Downtime

Utilizing a modular design concept, barrel sections with different functions can be flexibly configured to meet specific process requirements. The split-barrel structure significantly improves the efficiency of maintenance, cleaning, and troubleshooting, effectively reducing downtime and maintenance costs.

Full Customization

Custom design of wear blocks, venting structures, and special functional modules. Lesun provides comprehensive engineering support for special-purpose barrel applications, including process-stage optimization, special interface development, non-standard structural design, and reverse engineering, all the way to volume manufacturing.

Design and Manufacturing of Various Cooling Structures
  • Straight-through cooling channels
  • Spiral cooling channels
  • Custom-engineered cooling structures
Compatibility with Various Heating Methods
  • Cast copper or cast aluminum barrels
  • Cartridge heater barrels
Various Connection Options
  • Standard flange connections
  • Quick-release clamp connections
  • Custom OEM connection designs
OEM-Compatible Replacement
Backed by strong reverse-engineering capability and an extensive machine database, Lesun barrels are engineered to match global extruder platforms including Coperion, Leistritz, KraussMaffei (Berstorff), Toshiba (Shibaura), and JSW, as well as Italian, American, Indian, Korean, and Taiwanese machine models. Learn More
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